DERT Lighting
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Our automotive lighting prototype PCB assembly service delivers high reliability LED circuit board builds for engineers and product teams developing custom car lighting systems and vehicle illumination electronics. We specialize in precision PCBA manufacturing for headlight driver boards, daytime running light controllers, tail light LED driver modules, interior ambient lighting control boards, turn signal flasher circuits, brake light controller boards, adaptive front lighting system boards, fog light driver modules, and automotive LED matrix control electronics. Our team applies rigorous process controls, advanced inspection methods, and full traceability documentation to meet the demanding quality and reliability requirements of automotive lighting electronics manufacturing.
Automotive lighting circuit boards operate in harsh vehicle environments that demand exceptional assembly quality and long-term reliability. LED driver boards mounted in headlight assemblies and exterior lighting modules must withstand wide temperature ranges from minus 40 degrees Celsius to plus 125 degrees Celsius, continuous road vibration, mechanical shock, high humidity, salt spray, and UV exposure over a vehicle service life of 10 years or more.
Thermal management is a critical design and assembly consideration for automotive LED driver boards because LED performance, efficiency, and lifespan depend directly on effective heat dissipation from driver components and LED packages.
Automotive lighting boards also integrate a demanding mix of component types including high efficiency LED driver ICs, power MOSFETs, current sensing resistors, PWM dimming control circuits, CAN bus or LIN bus communication interfaces, and thermal protection circuits. Assembling this component mix reliably requires validated reflow profiles, precise placement processes, and thorough multi-stage inspection.
We support full surface mount and through-hole assembly for automotive lighting boards including QFN, BGA, LGA, and flip chip packages, as well as high power LED packages and robust through-hole connector systems used in vehicle lighting applications. Our pick and place equipment delivers high placement accuracy for automotive LED board layouts, and our reflow processes use controlled profiles validated for AEC-Q100 and AEC-Q200 qualified automotive-grade components.
We work with automotive grade PCB materials including high reliability FR4 laminates, metal core PCBs, and aluminum substrate boards optimized for LED thermal management applications. Conformal coating and potting services are available to protect automotive lighting assemblies from moisture, vibration, and chemical exposure in exterior vehicle mounting environments.
We accept prototype orders starting from 1 piece with no minimum order quantity for initial development builds. Our engineering team performs a full design for manufacturability (DFM) review of your Gerber files, BOM, and assembly drawings before production begins. We identify component availability issues, thermal management considerations, and design adjustments that could improve assembly yield and long-term automotive lighting reliability. Full material traceability and component certification documentation are provided with every order.
Every automotive lighting PCBA order goes through incoming material inspection, solder paste inspection, automated optical inspection, and X-ray verification for BGA and hidden solder joint components. Complete inspection reports, material certifications, and traceability documentation are included with every shipment.
We have extensive experience assembling automotive lighting and car LED PCBAs for clients in headlight systems, interior lighting, exterior lighting, and adaptive lighting sectors worldwide.
We support prototype PCB assembly for headlights, daytime running lights, tail lights, interior ambient lighting, turn signals, brake lights, adaptive front lighting, and fog light driver modules.
Automotive lighting boards must withstand extreme temperatures (-40°C to +125°C), continuous vibration, humidity, and UV exposure. They also require advanced thermal management and precise assembly of a complex mix of components like LED driver ICs, MOSFETs, and communication interfaces.
We work with high-reliability FR4 laminates, metal core PCBs (MCPCBs), and aluminum substrate boards optimized for heat dissipation. Conformal coating and potting services are also available to protect against harsh environments.
No, we accept prototype orders starting from 1 piece with no minimum order quantity for initial development runs.
Every board goes through incoming material inspection, solder paste inspection (SPI), automated optical inspection (AOI), and X-ray verification for BGA and hidden components. Full traceability documentation is included.
