DERT Lighting
1 / 5
Injection molding is the most commonly used method for producing higher volumes of plastic parts. We use advanced machines and technologies with project management and quality assurance for efficient, cost-effective tooling and injection molding operations.
Need low-volume parts quickly? Depending on your project requirements, our Fast Track injection molding can deliver parts in as little as ten days.
Access cutting-edge tooling manufacturing facilities, including high-speed CNC machines, EDM machines and press sizes up to 800 tons. These precise tooling operations complement our state-of-the-art injection molding capabilities.
For new design verification utilizing our prototyping to production services in our state of the art facilities, we aim to provide end to end product development life cycle solutions. Injection molding is an ideal alternative to 3D printing for parts at a better cost per piece and in materials not available in 3D printing.
Produce high volumes of consistent production parts with near-limitless plastic material options.
Our proprietary tooling methods allow us to deliver low-volumes of parts within one to two weeks.
Get precise, repeatable parts throughout large production at the quality you expect.
Our team of injection molding experts can offer Industry Expertise & Guidance. Complex Designs Accepted.
Production-grade steel tooling available with T1 samples delivered as fast as 2 weeks.
We accept tight tolerances and 2D drawings for medical, aerospace, robotics, automotive, and consumer electronics applications.
We can give you easy access to diverse capabilities to serve all your manufacturing needs. Our injection molding service allows you to seamlessly move from prototyping to end-part production.
Steel tooling with rapid lead times, ideal for prototyping, design validation, and bridge production.
Rubber or silicone molding over an existing plastic part.
Plastic injection molding around a preformed, often metal threaded, insert.
Molds with aluminum inserts with a lifetime of up to 20,000 runs. Machined in typically 2-3 weeks.
Several parts are designed into the same mold tool. This allows for the minimization of tooling costs.
Multiple identical cavities are machined into the mold tool. This allows for more parts to be produced per shot, minimizing unit costs.
All thermoplastics can be injection molded. Some thermosets and liquid silicones are also compatible with the injection molding process.
| Material | Description | Benefits | Applications |
|---|---|---|---|
| ABS | Common thermoplastic with good impact resistance and toughness. |
• Good impact resistance with toughness and rigidity • Metal coatings have excellent adhesion to ABS • Excellent processability and appearance |
• Computer housings, telecom devices • Musical instruments • Small appliances (enclosures) • Automotive interior trim, wheel covers |
| Polypropylene | Thermoplastic polymer used for a wide number of applications. |
• Excellent moisture resistance • Food grades available • Mold-in hinge possible • Good impact strength |
• Packaging • Industrial components for fluid processing • Household goods • Automotive and electrical hardware |
| Polyoxymethylene (POM) | Dimensionally stable thermoplastic with high stiffness and low friction. |
• High tensile strength, rigidity, and toughness • Good impact and solvent resistance • Glossy molded surface • Low static and dynamic coefficients of friction |
• Mechanical automotive systems • Business machines, household appliances • Gears, bushings, door handles, seat belt parts |
| Polycarbonate | Thermoplastic material with good temperature resistance and impact strength. |
• High impact resistance • Clarity and dimensional stability • Excellent chemical resistance (PC blends) |
• Automotive headlights • Business machines, consumer products • Telecommunications, medical products |
| Polycarbonate / ABS | Blend of PC and ABS that creates strong parts for a variety of applications. |
• Good impact resistance with toughness and rigidity • Excellent metal coating adhesion • Very good indoor UV light color stability |
• Automotive exterior and interior components • Medical hardware, electrical housings • Computers, monitors, and business equipment |
| PVC | PVC is a polymer with good insulation properties, high hardness, and mechanical strength. |
• Wide range of flexibility • Flame retardant • Dimensional stability at low cost |
• Medical/healthcare products • Automotive applications, household items • Electronic extruded wire covering |
| Nylon | Polymer material that is durable with high elongation and good abrasion resistance. |
• Short-term temperature capability of 600°-700°F • Excellent chemical and abrasion resistance • Tough and withstands repeated impact |
• Automotive components, bearings • Electronic connectors, gears • Consumer and industrial products |
| Acrylic (PMMA) | Material with resistance to breakage often used for transparent applications. |
• Excellent optical clarity and light transmission • Outstanding weatherability and UV resistance • Rigid with good impact resistance |
• Transparent automotive items (lenses) • Household light fixtures, decorative items • Safety equipment and shields |
| Polystyrene | Lightweight material popular for its high impact strength and toughness. |
• Optical clarity and high gloss • FDA grades available at low cost • Good dimensional stability and rigidity |
• Household goods, containers • Furniture, housings, and packaging |
| Polyetherimide (PEI) | Thermoplastic with high heat resistance and excellent mechanical properties. |
• High heat and broad chemical resistance • Exceptional strength, impact modulus, and dielectric strength • Biocompatible and excellent machinability |
• Commercial aircraft interiors • Healthcare products, cooking utensils • Fiber optics, electrical/electronic parts |
| Nylon + Glass Fiber | Polymer with excellent mechanical stiffness and elevated temperature resistance. | Provides enhanced structural rigidity and lower thermal expansion. | Structural applications and housing shells requiring extra strength. |
Injection molded parts are not usually post-processed, but the mold itself can be finished to affect the surface finish of the molded part. This way aesthetic needs or technical requirements can be achieved.
Heat Staking: The process of locally heating a plastic component in order to reform and insert another component (such as a threaded insert).
Laser Engraving: Engraving text or a design with the use of a laser.
Pad Printing: A process to apply an ink-based, 2D design to a 3D surface.
Painting: Primer and top coat; standard colors or Pantone matching; masking available; EMI (copper) paint.
Ultrasonic Plastic Welding: A high frequency welder generates heat to join or reform thermoplastics.
Ideal for part design validation, low volume production, and bridge production quantities.
Ideal for higher volume production parts, starting at 10,000 units. Tooling costs are higher than Rapid Design Molds, but tooling construction allows for lower part pricing.
All injection molding orders have a dedicated team working tirelessly behind the scenes to ensure your parts are manufactured on time and to your precise specifications.
Injection moulding is used to create many things such as wire spools, packaging, bottle caps, automotive parts and components, toys, pocket combs, some musical instruments (and parts of them), one-piece chairs and small tables, storage containers, mechanical parts (including gears), and most other plastic products.
Injection molding precise parts takes a team of experts, ensuring well-built tooling and smooth processes offshore and onshore. Our injection molding services are backed by decades of manufacturing experience and a tireless team of project managers ready to assist you every step of the way.
Working with customers across a variety of industries, we’ve developed thorough methods to provide solutions for fast tooling and complementary post-processing in order to serve your versatile needs.
Helping Product Innovators Build Better Products, Faster
We are a verified manufacturer that rapidly delivers custom parts on-demand, to help companies accelerate new products introduction to innovate with agility, de-risk their supply chains, and get products to market faster.
Our company established in March 2018, enjoying convenient transportation and high technology. Now we specialize in rapid prototyping, rapid tooling and low-volume manufacturing/mass production of custom plastic and metal parts, especially for action figures and toy, PVC gift figurine, plastic cover, metal metalwork. Our international team of engineers and technicians use advanced equipment and techniques like 3D printing, CNC machining, Vacuum casting, Mold making and production to turn your designs into reality quickly at a good price. Also we offer different surface treatments, such as painting, screen-printing, plated, anodizing. In this way, we can offer One-Stop-Service from Design to mass production.
With the continuous expansion of production, innovation of new products, upgrading of technology, strengthening of management, we become bigger and stronger. Therefore, the company's products meet requirements of customers, strive to market competition in a steady winning. We can make everything into reality. Since we own excellent staff, advanced machines and rich experience, we can make everything for you.
Make better products and service go over world!
Let our team members develop together with the company and achieve their dreams.
