PCBA Automotive Lighting PCB PCBA Assembly Manufacturing LED Headlights Taillights Interior Lighting Aluminum PCB

Product Description

Product Details
PCB Details
PCB Details Visual
PCB Structure
PCB Layers
Capability
Specification of PCB Manufacturing
Layer1~32 Layers
MaterialFR4, CEM1, CEM3, High TG, Rogers, F4B, Taconic, FR1, FR2, 94v0, Aluminum
Order Quantity1~500,000
Board shapeRectangular, Round, Slots, Cutouts, Complex, Irregular
Board CuttingShear, V-score, Tab-routed, Countersunk
Board thickness0.2~8.0mm, Flex 0.01~0.25"
Copper weight0.5oz~12oz
Solder maskDouble-sided green LPI, Also support red, white, yellow, blue, black, purple, etc
Silk screenDouble-sided or single-sided in white, yellow, red, black, or negative
Min line width/space0.06/0.06mm
Max board dimensions25.6 inch * 43.3 inch or 650mm * 1100mm
Min drill hole diameter0.1mm
Surface finishHASL, ENIG, Immersion Tin, Immersion Silver, OSP, ENEPIG, etc
Board thickness tolerance±10%
Minimal slot width0.12", 3.0mm, or 120 mils
V-score depth20~25% of board thickness
PTH Wall Thickness>0.025mm
PTH Hole Dia Tolerance±0.076mm
Non PTH Hole Dia Tolerance±0.05mm
Hole Position Deviation±0.076mm
Sink holesYes
Quality StandardIPC-A600F/MIL-STD-1050D
Design file formatKi-CAD, Pro-E, Gerber RS-274X, 274D, Eagle, AutoCAD's DXF, DWG
PCB Quality Standards
Specification of PCB Assembly Manufacturing
Assembly OptionsSurface Mount (SMT), Thru-Hole (THT), Box building, COB, Conformal Coating, Potting and Encapsulations, IC Programming, Marking Grinding & Lettering
Types of SolderLeaded and Lead-free (RoHS Compliant) PCB assembly services
StencilsLaser cut stainless steel stencils
Minimum Order1 pieces
Component SizePassive Component: accept components as small as 01005, 0201. BGA: handle BGA of 0.25mm pitch with X-ray testing. Fine Pitch Parts: assemble 0.25mm fine pitch parts, POP (Package on Package), QFP, CCGA, CSP, etc. Max Component Height: 25mm (SMT), Top 120mm / Bot 15mm (Wave-Solder)
Component PackageReels, Cut Tape, Tube & Tray, Loose Parts and Bulk
Board DimensionMin Board Size: No Limited. Max Board Size: 680x500mm
Board ShapeRectangular, Circular and any Odd Shapes
Board TypeRigid PCB, Flexible PCB, Rigid-flex PCB, Metal PCB
Repair & ReworkRepair and rework accepted. BGA reballing service to safely remove misplaced BGA, reball it and place back on the PCB correctly. Cost-effective.
TestingICT, AOI, X-Ray, Function Test (FCT), Aging Test
Output12 SMT lines and 5 DIP lines
Quality StandardIPC-A-610E, ISO 13485:2003, ISO 16949:2011, ISO 14001:2004
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ITEM TECHNICAL PARAMETER
Base materialFR4, Medium TG, High TG, F4B, PTFE, R4350
Layers1-24 LAYERS
Max. Board Size610mm × 880mm (Single/double sided panels, Multilayer board)
Board Thickness0.20-3.2mm
Cu Thickness1OZ — 6OZ
Min. Line Width2.5mil
Min Space2.5mil
Min Hole Size0.15mm
PTH Wall Thickness>0.020mm
PTH Hole Dia Tolerance±0.076mm
Non PTH Hole Dia Tolerance±0.05mm
Hole Position Deviation±0.076mm
Outline Tolerance±0.05mm
V-cut30°/45°/60°
Insulation Resistance10^12 Normal
Peel-off Strength1.4N/mm
Soldermask Dia Tolerance±10%
Solderability Test280℃ (5-8s)
Flammability94v0
E-test Voltage50-250v
Bow/Twist≤1%
Quality StandardIPC-A600F/MIL-STD-105D
Production
PCB Lead Time
Layer Prototype Quick Turn Prototype Usual Time Mass Productions (Above 30 m²)
2 Layers12 hours3-4 days8-10 days
4 Layers24 hours5-6 days10-12 days
6 Layers48 hours6-8 days12-14 days
8 Layers72 hours8-10 days14-16 days
More Layers...............
PCB Assembly Lead Time
Order Conditions The Fastest Delivery Date Standard Delivery Date
Prototype (<20 pcs)8 hours2 days
Small Volume (20-100 pcs)12 hours3 days
Medium Volume (100-1000 pcs)24 hours6 days
Mass Productions (>1000 pcs)Depends on BOMDepends on BOM
Service Guarantee
Quality Assurance
If everything in a product is "as good as possible", the product will surely cost more than most customers are willing to pay. Good quality is all about fulfillment of the end customers' expectations.
Therefore, at the beginning of a project, it is important to realize the optimal product functionality and appearance to best meet customer needs. Success is about delivering the product that best suits the market, keeping technical and aesthetic features aligned with target margins.
Reliability Standards
Reliability is maintaining top quality and functionality throughout the expected product lifetime. We design for optimal reliability by ensuring that all components operate safely within parameters, preventing failures caused by overheating or over-specification.
Standard components produced by the millions are more thoroughly specified and characterized. Standardizing and derating critical parameters remains the most cost-effective path to secure reliable builds.
Reliability and Quality testing
Facility & Workshop
Frequently Asked Questions
Q1 What documents are needed for PCB & PCBA quotation?
1. For PCB: Please provide the PCB Design file and technical requirements: material, copper layer, size, surface finish treatment, copper thickness, and board thickness. 2. For PCBA: Provide the PCB information as above, the BOM (Bill Of Material), and testing guidelines if required.
Q2 What file formats do you accept for PCB & PCBA assembly production?
1. Gerber file: CAM350 RS274X 2. PCB file: Protel 99SE, P-CAD 2001 PCB 3. BOM: Excel formats (PDF, word, txt are also acceptable)
Q3 Are my design files safe with you?
Yes, your files are kept in complete safety and security. We protect intellectual property for our customers throughout the entire process. No documents are shared with third parties.
Q4 What is the Minimum Order Quantity (MOQ)?
There is no minimum order quantity. We are fully equipped to handle both prototypes, small runs, and large volume production with complete flexibility.
Q5 How are shipping costs calculated?
Shipping costs are calculated based on the destination, weight, and dimensions of the package. Please contact us with your details if you require a shipping cost estimate.
Q6 What standards do you follow for quality assurance?
Our PCB manufacturing complies strictly with IPC-A600F and MIL-STD-105D guidelines. For assembly, we adhere to IPC-A-610E, ISO 13485:2003, ISO 16949:2011, and ISO 14001:2004 standards to ensure maximum reliability.
Certifications and Standards

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