Custom Precision Metal Frames: Durable Stainless Steel & Aluminum Solutions

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Custom Precision Metal Frames: Durable Stainless Steel & Aluminum Solutions

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Product Description

OEM Customized Precision Frame Stainless Steel Aluminum Stamping Laser Metal Die Casting These are custom fittings for the lighting housing/radiator. The material is aluminum ADC-12. We can produce products according to the requirements of our customers and our extensive experience in the die casting industry. Before the formal production of the product, we will do DFM and mold flow analysis to the customer for confirmation and explanation. We hope that our die casting experience and knowledge can help you complete your project.

Detailed Photos

Product Parameters

Material	alloy steel, brass, aluminum, zinc alloy, ductile Iron, grey iron, etc., according to customer drawings and specifications.
Casting process	Silica Sol casting, composite casting, soluble glass casting, sand casting, gravity casting, permanent mold casting, high pressure die casting, low pressure die casting, etc.
Additional machining	turning, milling, drilling, grinding, threading, CNC machining, etc.
Surface treatment	sand blasting, shot/ bead blasting, polishing, plating, acid treatment, anodizing, painting, powder coating, passivating, electropolishing, etc.
Tolerance	profile dimension +/-0.02mm, hole diameter +/-0.005mm.
Application	Lighting hardware, Industrial machinery parts, Marine hardwares, Pipe Fitting Parts, Textile machinery parts, Sport facility parts, Pneumatic tools parts, Fluid equipment parts, Copper alloy parts, Food machinery parts, Auto parts, Elevator Parts, Air compressor Parts, Electric machine & hardware fittings, Mining & earthmoving machinery accessories, pump body and valve, Lighting hardware accessories.

Profile Overview

We are a professional manufacturer of aluminum alloy and zinc alloy die casting. The die-casting products we manufacture mainly include: automobile parts, 5g electronic parts, aviation parts, high-speed rail parts, medical equipment, household appliance intelligent lock parts, led lamps and streetlamp parts, etc. Most of our products are exported to Europe, America and Japan. We have a professional quality control room to ensure the quality of our parts and components. Our QC room is equipped with salt spray testing machine, two-dimensional precision measuring instrument, hardness tester, color ratio box, color ratio testing device, wear testing machine and various quality control equipment.

Production Workshop Introduction

Our production workshop includes die casting workshop, injection molding workshop, stamping workshop, mold workshop, CNC machining workshop, surface treatment paint/powder workshop, each workshop is equipped with a special raw material storage area, quality inspection area, machine processing area, assembly area, warehouse area. Each workshop is in accordance with IATF16949 and ISO9001 and ISO14000 production management standards control, management system is perfect.

Company Team & Office Structure

Purchasing class - 2 people

Business class - 5 people - Domestic sales, foreign trade

Finance class - 3 people

Engineering course - 5 people - Engineering director, 2 mold designers, proofing engineers, 2 process designers

Quality class - 8 people - Quality Department - Quality factory director, full inspection team leader, incoming inspectors, inspection 4 people, shipping inspectors

Production Equipment & Capacity

Die casting workshop: 4000 sq meters, 70 people, 11 die casting machines, 50 drilling machines, 10 polishing machines

Injection molding workshop: 2000 sq meters, 25 people, 22 injection molding machines

Stamping workshop: 1000 sq meters, 18 people, 12 punching machines, 2 shearing machines, 2 welding machines

Mold workshop: 1000 sq meters, 12 people, 10 milling machines, 10 spark machines, 3 grinding machines

CNC machining workshop: 1000 sq meters, 10 people, 15 CNC milling machines, 10 CNC lathes

Painting and powder spraying workshop: 1000 sq meters, 40 people, 2 paint hanging lines, 1 ground rail line, 2+ powder spraying lines (500M+)

Certifications

Quality & Standards Compliance

IATF16949 Certification

ISO9001 Standards

ISO14001 Standards

Patent Portfolio: 4 appearance patents, 7 structure patents

Our Advantages & Cases

Project Cases Overview

Tokyo 2021 Designated Lamp Housing: Process: die-cast material ADC-12, surface powder. Capabilities: stadium lamp shell, street lamp shell, radiator mold and product production.

High-Speed Rail Accessories: Harmony passenger seat connectors, locomotive compartment link components. Process: Die casting, stamping. Material: ADC-12, 6061, 6063, stainless steel, surface powder.

Auto & Motorcycle Accessories: Motorcycle light radiator, car rearview mirror bracket, reading light base, reading light rear cover, swinging rod front fog light lens bracket, fog light heat sink, atmosphere light rear cover, reverse car light heat sink, rear LOGO light heat sink. Process: Die casting. Material: ADC-12, A380, surface paint.

Specialized Markets

Medical Products: Operating lamp housing radiator, mobile hospital bed support, infusion rack support. Process: Die casting. Material: A380 aluminum alloy, ADC-12 aluminum alloy. Surface: Passivation, electrophoresis + powder spraying.

Lock Office Accessories: Smart lock panel, handle, cover plate, automatic desk transfer, hardware accessories. Process: Die casting, stamping, CNC. Material: ADC-12, A380, 6061 aluminum, 304 stainless steel, galvanized plate. Surface: powder spraying, painting, electrophoresis, anodizing, electroplating.

Packaging & Shipping

Logistic Details

Packing options: Blister, foam tray, paper card, pearl cotton, PE bag, carton, smoked wooden box, pallet, etc.

Logistics support: Supports express, air, and sea freight. We possess independent customs declaration qualification.

Frequently Asked Questions

What type of drawing files can you accept?

We can accept several different types of files including Pro/E, AutoCAD, SOLIDWORKS, CAXA, and UG.

How long does it take to finish the mould?

It generally takes approximately 30 days to finish the mould.

What kind of materials can be provided?

1. Product Materials: We specialize in aluminum alloy and zinc alloy casting. We also source and process iron, stainless steel, and plastic internally.
2. Mould Materials: H13, 3Cr2W8V, 4Cr5MoVIsi, SKD61, and 8407#.
3. Custom specifications can be accommodated upon request.

What are your payment terms?

Our standard payment terms are T/T in advance (with a 30% deposit) or L/C at sight.

What is the minimum order quantity (MOQ)?

Our minimum order quantity is 1000 PCS.

What is your privacy and confidentiality policy?

We respect all customers and keep all design and project information strictly confidential. We limit the scope of information provided to third parties, only releasing details as permitted by the customer.